Thread #27936

my megan y33 coil install

11 archived posts · 2,077 historical views

lowlyfey34November 17, 2011
#423191

my megan y33 coil install

as this has already been done before a couple times, let me try to show what i did and what i spent to get y33 megan coilovers on a y34.

a box lol
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what is inside the box
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the stuff inside the box....on the floor
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*i took off the rear sleeves since you have to run the z32 rear lower mounts (uprights) to make the rear coils fit on the y34
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i luckily found a set of y34 front struts to use, but you can also use the y33 97-01 q45 front knuckles as well since they are identical. this is what they look like after you cut the strut tube off
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the sleeves dont fit down in the knuckle *like they should* so you have to take a carbide bur bit and open the inside up just enough for the sleeve to bottom out
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the carbide bur bit i used from grainger. double cut cylinder shaped bit. cuts through that metal like butter :)
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i had to open the inside up just a smidge more in the bottom so the sleeve would bottom out but you get the idea lol
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also make sure before you weld the sleeves that you align them correctly with the knuckle. the lil pin and bolt on the backside is supposed to align straight with the spindle....so just eyeball it the bestest that you can and weld it up!
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there will be a very small gap between the sleeve and knuckle when it is bottomed out....a good solid weld will fill this gap and be ready to install!!
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....thats all for now folks. getting them welded up in the morning...will have more pix and info soon.
View original BBCode
as this has already been done before a couple times, let me try to show what i did and what i spent to get y33 megan coilovers on a y34. 

a box lol
[IMG]http://i41.tinypic.com/z7ght.jpg[/IMG]

what is inside the box
[IMG]http://i43.tinypic.com/11qo2nb.jpg[/IMG]

the stuff inside the box....on the floor
[IMG]http://i41.tinypic.com/sz7ald.jpg[/IMG]

*i took off the rear sleeves since you have to run the z32 rear lower mounts (uprights) to make the rear coils fit on the y34
[IMG]http://i40.tinypic.com/sd1p2c.jpg[/IMG]
[IMG]http://i43.tinypic.com/160qxdh.jpg[/IMG]

i luckily found a set of y34 front struts to use, but you can also use the y33 97-01 q45 front knuckles as well since they are identical. this is what they look like after you cut the strut tube off
[IMG]http://i40.tinypic.com/2eckb5d.jpg[/IMG]

the sleeves dont fit down in the knuckle *like they should* so you have to take a carbide bur bit and open the inside up just enough for the sleeve to bottom out
[IMG]http://i41.tinypic.com/eqbeol.jpg[/IMG]
[IMG]http://i42.tinypic.com/1zb46ts.jpg[/IMG]

the carbide bur bit i used from grainger. double cut cylinder shaped bit. cuts through that metal like butter :)
[IMG]http://i43.tinypic.com/359bvq1.jpg[/IMG]

i had to open the inside up just a smidge more in the bottom so the sleeve would bottom out but you get the idea lol
[IMG]http://i43.tinypic.com/mt1qf4.jpg[/IMG]
[IMG]http://i40.tinypic.com/2924ksn.jpg[/IMG]

also make sure before you weld the sleeves that you align them correctly with the knuckle. the lil pin and bolt on the backside is supposed to align straight with the spindle....so just eyeball it the bestest that you can and weld it up!
[IMG]http://i43.tinypic.com/ehll6v.jpg[/IMG]

there will be a very small gap between the sleeve and knuckle when it is bottomed out....a good solid weld will fill this gap and be ready to install!!
[IMG]http://i39.tinypic.com/2coh6z5.jpg[/IMG]


....thats all for now folks. getting them welded up in the morning...will have more pix and info soon.
lowlyfey34November 17, 2011
#423193
**the allen wrench in that one pic is what i used to help reference the straight line with the spindle.

and i paid $835 for the coils and $77 for the z32 rear uprights and $115 for both front y34 complete front strut assemblies from a local junk yard.
View original BBCode
**the allen wrench in that one pic is what i used to help reference the straight line with the spindle.

and i paid $835 for the coils and $77 for the z32 rear uprights and $115 for both front y34 complete front strut assemblies from a local junk yard.
ni5mo240November 17, 2011
#423221
nice work!
View original BBCode
nice work!
VIP-UCFNovember 17, 2011
#423223
good write up...
View original BBCode
good write up...
lowlyfey34November 18, 2011
#423383
so i made a lil more progress today. dropped the knuckles and sleeves off at a local welding/fab shop this morning. $50 and a few hours later, i was super anxious to do the damn install already!
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taped them up for a lil semi gloss black paint to cover the welds
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minus the tape
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now you gotta swap over the brake shields and wheel bearings over to the new knuckles (unless you are using the stuff from your car) and thread in the coils :biggthumpup:
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a pic of the RF coil installed....with freshly machined rotors lol
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the y33 coils dont have the tabs for the wheel sensor grommets to slide into or for the brake hose to clip onto.....so you just gotta ziptie them
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now onto the rear coils....the z32 uprights are about 1/4" too narrow so you gotta grind away to make them fit onto the rear knuckle. i did a combo of taking my carbide bid to both the inside of the z32 upright and the knuckle until they fit.
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and vwallaaa they fit!
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you gotta open the mounting holes up a tad since the y33 mounting bolts are a lil wider, no biggy with a die grinder and a carbide bit :)
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get some nuts to secure the lower bolt
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andddddddddddd...................
View original BBCode
so i made a lil more progress today. dropped the knuckles and sleeves off at a local welding/fab shop this morning. $50 and a few hours later, i was super anxious to do the damn install already! 
[IMG]http://i43.tinypic.com/wunukp.jpg[/IMG]

taped them up for a lil semi gloss black paint to cover the welds
[IMG]http://i44.tinypic.com/a240fd.jpg[/IMG]

minus the tape
[IMG]http://i40.tinypic.com/2cmvus0.jpg[/IMG]

now you gotta swap over the brake shields and wheel bearings over to the new knuckles (unless you are using the stuff from your car) and thread in the coils :biggthumpup:
[IMG]http://i39.tinypic.com/2jdp346.jpg[/IMG]

a pic of the RF coil installed....with freshly machined rotors lol
[IMG]http://i40.tinypic.com/13yjmzs.jpg[/IMG]

the y33 coils dont have the tabs for the wheel sensor grommets to slide into or for the brake hose to clip onto.....so you just gotta ziptie them
[IMG]http://i39.tinypic.com/sebt04.jpg[/IMG]

now onto the rear coils....the z32 uprights are about 1/4" too narrow so you gotta grind away to make them fit onto the rear knuckle. i did a combo of taking my carbide bid to both the inside of the z32 upright and the knuckle until they fit.
[IMG]http://i40.tinypic.com/vzbuyf.jpg[/IMG]

and vwallaaa they fit!
[IMG]http://i39.tinypic.com/2ai0rw3.jpg[/IMG]

you gotta open the mounting holes up a tad since the y33 mounting bolts are a lil wider, no biggy with a die grinder and a carbide bit :)
[IMG]http://i42.tinypic.com/s1q6w0.jpg[/IMG]

get some nuts to secure the lower bolt
[IMG]http://i42.tinypic.com/5nso6r.jpg[/IMG]

andddddddddddd...................
lowlyfey34November 18, 2011
#423387
..............yeah















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there is still another couple inches of adjustment so there is more than enough room to go MOAR LOW....which i plan to do in a couple days lol i already rolled the rears a lil, gotta do the fronts now. then add some spacers to flush the front and poke the rear.

camber right now is -1.1f and -2.5r
wheel specs are 20x8.5 with 225/35 n3000
20x10 with 245/35 n3000


hope this version was a lil more informative and easier to know what all is needed to get the job done! enjoy!!
View original BBCode
..............yeah















[IMG]http://i44.tinypic.com/zu4jv8.jpg[/IMG]
[IMG]http://i43.tinypic.com/976721.jpg[/IMG]
[IMG]http://i44.tinypic.com/14ke2hs.jpg[/IMG]
[IMG]http://i42.tinypic.com/2ypgmmg.jpg[/IMG]

there is still another couple inches of adjustment so there is more than enough room to go MOAR LOW....which i plan to do in a couple days lol i already rolled the rears a lil, gotta do the fronts now. then add some spacers to flush the front and poke the rear.

camber right now is -1.1f and -2.5r
wheel specs are 20x8.5 with 225/35 n3000
                           20x10 with 245/35 n3000


hope this version was a lil more informative and easier to know what all is needed to get the job done! enjoy!!
lowlyfey34November 20, 2011
#423620
dropped her bout another 1/2" and added a lil bit of camber up front. now my specs are -1.9f and -3.0r. and i picked up some h&r 10/15mm v1 spacers for $20. lol rubs a lil....so now i gotta roll the fronts, mess with that fender bracket, and yeah....we'll see how it goes.

otherwise, i love how it rides....firm but smooth. and i'm like 4 clicks from the stiffest setting up front and 5 back in the rear.
View original BBCode
dropped her bout another 1/2" and added a lil bit of camber up front. now my specs are -1.9f and -3.0r. and i picked up some h&r 10/15mm v1 spacers for $20. lol rubs a lil....so now i gotta roll the fronts, mess with that fender bracket, and yeah....we'll see how it goes. 

otherwise, i love how it rides....firm but smooth. and i'm like 4 clicks from the stiffest setting up front and 5 back in the rear.
lowlyfey34November 20, 2011
#423621
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[IMG]http://i43.tinypic.com/kn6uv.jpg[/IMG]
[IMG]http://i43.tinypic.com/sfcv2s.jpg[/IMG]
[IMG]http://i44.tinypic.com/e12mf.jpg[/IMG]
[IMG]http://i44.tinypic.com/2iavp6c.jpg[/IMG]
volkgt7November 20, 2011
#423631
NICE! Thanks for sharing
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NICE! Thanks for sharing
lowlanderNovember 20, 2011
#423642
Good stuff right there.
View original BBCode
Good stuff right there.
lowlyfey34November 20, 2011
#423709
oh yeah, and mad props to my buddy kingpin suggesting me getting coils over springs....although he was pushin for PBMs lol and actually wantin me to buy his AR setup haha and his JP kit hahahahah


......and i still have another 2-3" of drop left in both the front and rear so this megan setup will def slam out a y34! i had some creakin noises in the rear when goin over bumps and stuff, so i found some washers that were wider than the nuts provided and tightened them down.....put the seats back in....and no more noise! these ride amazing.....smooth yet firm!!!! A+ in my book!
View original BBCode
oh yeah, and mad props to my buddy [B]kingpin[/B] suggesting me getting coils over springs....although he was pushin for PBMs lol and actually wantin me to buy his AR setup haha and his JP kit hahahahah


......and i still have another 2-3" of drop left in both the front and rear so this megan setup will def slam out a y34! i had some creakin noises in the rear when goin over bumps and stuff, so i found some washers that were wider than the nuts provided and tightened them down.....put the seats back in....and no more noise! these ride amazing.....smooth yet firm!!!! A+ in my book!